From Sketch to Prototype in Minutes

Orion Studio transforms your footwear development process by combining AI-powered pattern generation and maquette creation in a single, continuous workflow.

Upload → AI Proposes → You Decide → Prototype → Validate → Iterate

Input: Shape + Design

The workflow begins with your creative input. Upload your 3D last file and design sketch to establish the foundation for pattern generation.

3D last file (OBJ, STL, or other standard formats)
Design sketch (2D image showing desired upper design)
Optional: Reference patterns or style guidelines
Optional: Material specifications and constraints

The system accepts industry-standard file formats and works with varying levels of design detail.

AI Analysis & Pattern Generation

Orion analyzes your last geometry and design intent, then generates multiple pattern proposals using advanced flattening algorithms.

3D surface analysis identifies optimal seam lines and panel divisions
LSCM-based flattening algorithm converts 3D surfaces to 2D patterns
Multiple pattern variations generated based on different design approaches
Each proposal includes technical specifications: margins, offsets, grain lines

The AI doesn't make decisions—it proposes options. Each generated pattern represents a viable technical solution, giving you choices instead of a single automated answer.

Human Review & Decision

You review AI-generated proposals and make the final decision. Accept, modify, or reject each suggestion based on your expertise.

Every correction you make teaches the system your preferences, improving future proposals.

The pattern maker remains fully in control:

• View all pattern proposals side-by-side with technical details

• Adjust parametric controls: margins, offsets, seam allowances

• Modify panel divisions and seam placements directly

• Accept patterns as-is or save modified versions

• Reject proposals that don't meet your standards

Maquette Generation

Once you approve a pattern, Orion generates a physical maquette proposal—a real-scale prototype ready for validation.

Automatic maquette generation from approved 2D patterns
Real-scale output suitable for physical prototyping
Material and construction specifications included
Export formats compatible with cutting machines and prototyping tools

This step closes the loop from digital design to physical validation, enabling rapid iteration cycles.

Physical Validation & Feedback

Test the physical maquette, gather feedback, and identify necessary adjustments. This is where design meets reality.

Physical validation reveals insights impossible to predict digitally. Orion accelerates this learning cycle.

Every generated solution can be:

Accepted: Maquette meets requirements → move to production
Modified: Adjust patterns based on fit, comfort, or aesthetic feedback
Rejected: Return to step 2 with refined design intent

Informed Decision-Making

Make final design decisions based on validated prototypes, not assumptions. Choose the best option from tested alternatives.

Orion doesn't replace your judgment—it gives you better information to judge with.

Decisions backed by physical evidence, not guesswork
Multiple validated options to choose from
Reduced risk of costly production errors
Faster time-to-market through rapid iteration
Preserved design intent with technical feasibility

Human-in-the-Loop Design

At every step, humans remain in control. Orion proposes, you decide.

AI generates proposals based on your input and style

You review, modify, or reject every suggestion

The system learns from your corrections and preferences

No black boxes—every decision is transparent and reversible

The system is designed to:

Propose multiple solutions, not a single answer
Make expert knowledge accessible, not automated
Learn from corrections, not replace judgment
Accelerate iteration, not eliminate craftsmanship

Orion is a tool for experts, not a replacement for expertise.

Personal Learning System

Orion builds a personal profile of your pattern-making style, adapting to your preferences over time.

Every correction you make teaches the system
Parametric adjustments refine the AI's understanding
Accepted proposals strengthen pattern recognition
Rejected suggestions guide future recommendations

This learning is:

Personal: Learns your specific style, not generic patterns
Secure: Your data and style profile remain private
Transparent: See what the system learned and why
Controllable: Reset or adjust learning at any time

The more you use Orion, the better it understands your craft.

Enterprise-Grade Security

Your designs are your competitive advantage. We protect them with military-grade security.

End-to-end encryption for all data in transit and at rest
Exclusive data ownership—your designs never train our models
Local-first processing options for sensitive workflows
GDPR compliant with full audit trails

Your intellectual property stays yours. Always.

The Complete Workflow

From initial sketch to validated prototype, Orion Studio closes the loop in minutes instead of weeks.